Since much of the work I do involves overhauling
grandfather clocks, problems relating to their designs and
performance have been part of the challenge. The plot
thickens with modern mechanisms because they are
mass-produced in prodigious quantities, made possible by
newer methods of production and choice of raw materials
that facilitate time-saving and cost-cutting techniques
essential to mass production and the long-term reduction in
costs to the consumers. While these techniques are truly
effective in cutting costs, they frequently compromise the
overall quality and durability of the products.
One technique frequently used by manufacturers is to use the same weights for several different mechanisms, making it possible to order larger quantities of particular sizes, thereby benefiting from economies of scale and lower cost per unit. I have seen many clocks made since the 1960’s that have weights that are far too heavy. For example, I have a German clock with a Kieninger movement (one second pendulum, Westminster chime, chain driven, ca 1968) with a 9 pound time weight, giving the pendulum extraordinary overswing.
Antique clocks, while frequently equipped with heavier weights than necessary, have movements that were less precisely engineered than the modern, machine-made ‘technowunders’, which makes them more forgiving to work on. For example, the antique British grandfather clocks (circa 1830) with recoil escapements frequently have 17 pound time weights, yet they work well!
I began collecting data by recording information about the mechanisms that came in for repair and weighing the weights that came with them. After overhauling them, I would observe and compare them. The most common observation was that many chain-driven clocks were severely overpowered because the manufacturers of the clock cases used the same weights for the chain-driven clocks as they did for the cable-driven clocks. All else being equal, the cable-driven clock needs twice the weight, so these chain-driven clocks probably had twice as much weight as they should have been equipped with! It is almost as if the manufacturers had simply reached for whatever weights happened to be on the shelf (in inventory).
While I collected data for all weights, I have not yet found it necessary to question a manufacturer’s choice of chime or strike weight, only the time weight. Collecting data for all weights, however, enabled me to compare different clocks and to look for patterns in the data. In general, 9 pounds is far too heavy for a clock like the abovementioned Kieninger, especially for a Graham escapement. The same clock would run well with 5 to 6 pounds. Hermle recommends 4.5 pounds for their grandmother movements (451), and I have seen many equipped with 6 pounds. A clock is certainly more likely to run better if it has some excess power, but it will wear more and will probably continue to run long after the lubricant has failed, simply grinding away.
After collecting data from about fifty clocks, I began to compare the results and to study their escapements to see if I could draw some conclusions. In general, for example, I feel that a Recoil escapement should have about 50% more power (weight) than if the same clock had a Graham escapement. A clock with a big and heavy lyre pendulum may need 20 to 30% more weight than the same clock with a light and simple wooden stick pendulum of the same length. A clock with very narrow swing of pendulum will require considerably less weight that one with a very wide swing: whereas my Hermle grandmother movement would run well with 4.5 pounds, my Kieninger grandfather movement needs about six pounds because the latter has a much wider pendulum swing. I am suggesting that different clock designs should have different weight requirements, yet most of the data I have collected suggest a clear pattern of using certain weight sizes for a wide variety of different clocks. The benefits for mass production can cause problems at the bench, particularly since most repairers are likely to believe that the weight that came with the clock must unquestionably be correct. However, many may not have thought that the manufacturers of the cases would even consider using weights other than those specified by the manufacturers of the mechanisms (assuming that the specifications provided by the manufacturers of the mechanisms were correct?).
I suggest that the repairer should collect data to determine when it may be necessary to change the weight. While this is not necessary very often, the repairer would be providing a better service to the customer if the repairer knew when the manufacturer of the clock cabinet had provided weights that are too heavy or not heavy enough. The weights provided are usually moderately overpowered, say by 20%, which is acceptable and should not be changed. However, if I see a 9 pound weight on a clock that I know would run well with 6 pounds, I would change it, particularly if I had collected enough data to support this conclusion.
A few clocks come in for repair with weights that are not heavy enough. If the clock ran for ten years with that weight, that weight must surely be enough. The customer said it ran for ten years, yet it does not have a lot of wear that you can see: sometimes the information given to the repairer is intended to minimize the problem so that the estimate of the repair costs would be lower. The repairer must base his decisions on past experience working with other similar clocks of similar age. If the pendulum has no visible overswing after it is overhauled, then it has just barely enough weight to keep it going: the overswing should be small but visible during the test run. If the overswing were very large, the weight should be changed for a smaller one. If there were no visible overswing, the weight should be increased by a small amount (by 10 to 20%).
When collecting information, you want to record the year, make and model of the movement, type of escapement, number of chimes, chain or cable driven, and the distance the weights travel down over seven days (P.E.=mgh). If the clock has a second hand with several additional gears in the time train and a friction spring, the time weight should be heavier than for the same clock without a second hand, so this is an important feature to record. Another important feature to record is whether the escapement has a self-adjusting beat incorporated into its design because the design of the pallets is compromised in order to achieve this (the pallet’s impulse face angles are less than 45º relative to the impulse provided by the escape wheel, so the efficiency of the power transfer is less than without the compromise). A self-adjusting beat design would require more weight than an optimally-designed Graham escapement.
I would like to discuss two modern clocks, for which I have found it necessary to increase the time weight because, even if the clock runs with the weight provided, it is just barely running. A small increase in weight would reduce the chances of the repairer getting a come-back and yet would not cause a large increase in wear, thereby enabling the repairer to provide the customer with a higher level of service!
Hermle grandfather movement (e.g.. 1161-853), triple chime, cable driven.